Surface Finish Ra0.4μm PCBN Blank Round Sharp Typical Size Range 5mm To 50mm Diameter Industrial Cutting Insert Material

Product Description:

The PCBN Blank is a high-quality product specifically designed for use as a substrate for cutting inserts. Renowned for its exceptional hardness and thermal stability, this blank serves as an essential foundation in the manufacturing of precision cutting tools, particularly PCBN tools. PCBN, or Polycrystalline Cubic Boron Nitride, is widely recognized as one of the hardest materials available, second only to diamond, making it ideal for applications that demand extreme wear resistance and durability.

Our PCBN Blank is meticulously engineered to meet the rigorous standards required for solid PCBN tools. The density of this blank is precisely 3.48 g/cm³, ensuring consistency and reliability in performance across various machining operations. This density contributes to the material’s robustness, providing excellent resistance against deformation and maintaining structural integrity under high stress and temperature conditions.

Available in a typical size range from 5mm to 50mm diameter, the PCBN Blank offers versatility for a wide range of cutting tool designs and specifications. This size availability allows manufacturers to customize and produce solid PCBN tools tailored to specific industrial applications, from fine finishing to heavy-duty cutting tasks. The flexibility in sizing is a significant advantage for toolmakers seeking to optimize their tool lineup for different machining challenges.

One of the standout features of our PCBN Blank is its superior surface finish, with a surface roughness (Ra) of less than 0.4μm. This ultra-smooth finish is critical for ensuring optimal bonding and adhesion when the blank is used as a substrate for cutting inserts. A high-quality surface finish minimizes defects and imperfections, which can otherwise compromise the performance and lifespan of the final solid PCBN tools.

In addition to its physical and mechanical properties, the PCBN Blank is readily available and in stock, facilitating prompt delivery and reducing lead times for production schedules. This availability ensures that manufacturers and toolmakers can maintain continuous production without delays, which is vital in today’s fast-paced industrial environment.

PCBN tools made from our blanks are extensively used in machining hard materials such as hardened steels, cast irons, and superalloys. The exceptional wear resistance and thermal stability of PCBN make it an indispensable material for cutting tools that require long tool life and high precision. By using our PCBN Blank as a substrate, manufacturers can produce solid PCBN tools that deliver outstanding performance, enhancing productivity and reducing downtime.

In summary, the PCBN Blank is a premium substrate material that supports the production of top-tier solid PCBN tools. Its precise density of 3.48 g/cm³, broad size range from 5mm to 50mm diameter, and superior surface finish of Ra<0.4μm ensure that it meets the demanding requirements of modern cutting tool applications. With the product readily available in stock, it presents an excellent choice for manufacturers aiming to produce durable and high-performance PCBN tools. Whether you are developing cutting inserts for automotive, aerospace, or general machining industries, this PCBN Blank provides the foundational quality necessary to achieve exceptional results in your tooling solutions.

Applications:

The CTSTC PCBN Blank, model number 95N, is a high-quality product originating from China, designed to meet the diverse demands of modern machining industries. With a typical size range from 5mm to 50mm in diameter and thickness options of 1.6mm, 2.0mm, and 3.2mm, this PCBN Blank offers versatility and precision for various cutting applications. Its sharp, round edges combined with a color spectrum ranging from gray to dark gray make it an excellent choice for users seeking durability and efficiency in cutting tools.

PCBN Blanks like the CTSTC 95N model serve as essential components in the manufacturing of PCBN Cutters, which are widely recognized for their exceptional hardness and thermal stability. These cubic boron nitride cutting tools are indispensable for machining hardened steels, cast irons, and superalloys, enabling industries to achieve high precision and longer tool life. The availability of the CTSTC PCBN Blank in stock ensures timely delivery, with a minimum order quantity of just one piece, packaged securely in carton boxes to maintain product integrity during transit.

The application occasions and scenarios for the CTSTC PCBN Blank are extensive. In automotive manufacturing, these blanks are used to produce PCBN cutters that machine engine components, transmission parts, and other high-hardness materials with great accuracy. In aerospace, the demand for parts made from tough alloys necessitates the use of cubic boron nitride cutting tools that can withstand extreme conditions while maintaining sharpness. The tool and die industry also benefit from CTSTC PCBN Blanks, as they are ideal for producing molds and dies that require impeccable surface finishes and dimensional stability.

Additionally, the electronics and precision engineering sectors utilize PCBN cutters made from these blanks for machining intricate parts that demand high precision and minimal wear. The CTSTC PCBN Blank's consistent quality and availability make it a preferred choice for manufacturers who rely on payment terms such as TT, LC, or Western Union, facilitating smooth and secure transactions globally.

In summary, the CTSTC PCBN Blank model 95N is a versatile and reliable foundation for producing cubic boron nitride cutting tools. Its various size and thickness options, combined with excellent sharpness and availability, make it suitable for a wide range of industrial applications, including automotive, aerospace, tool and die making, and precision engineering. Whether you need a single blank or multiple units, CTSTC ensures your requirements are met with quality packaging and dependable payment options.

Packing and Shipping:

Product Packaging and Shipping for PCBN Blank

Our PCBN (Polycrystalline Cubic Boron Nitride) blanks are carefully packaged to ensure their safety and integrity during transit. Each blank is individually wrapped with protective materials to prevent any damage or contamination.

The wrapped blanks are then securely placed in sturdy, impact-resistant boxes. For added protection, foam inserts or cushioning materials are used to minimize movement and absorb shocks.

We offer various shipping options to meet your delivery requirements, including express, standard, and freight services. All shipments are tracked and insured to guarantee timely and safe arrival.

For large orders, pallets are used to consolidate multiple packages, ensuring efficient handling and transport. Custom packaging solutions are also available upon request to accommodate specific needs.

Our commitment is to deliver high-quality PCBN blanks in perfect condition, ready for your manufacturing processes.

FAQ:

Q1: What is the brand name of the PCBN Blank?

A1: The brand name of the PCBN Blank is CTSTC.

Q2: What is the model number of this PCBN Blank?

A2: The model number of the PCBN Blank is 95N.

Q3: Where is the PCBN Blank manufactured?

A3: The PCBN Blank is manufactured in China.

Q4: What is the minimum order quantity for the PCBN Blank?

A4: The minimum order quantity for the PCBN Blank is 1 piece.

Q5: How is the PCBN Blank packaged for shipment?

A5: The PCBN Blank is packaged in a carton box for safe delivery.

Q6: What payment methods are accepted for purchasing the PCBN Blank?

A6: Payment terms accepted include TT (Telegraphic Transfer), LC (Letter of Credit), and Western Union.